Welding Engineers introduced metal cored wires to the New Zealand market in 2009 and have the experience and technical expertise to ensure you will make the most of the advantages and cost savings that metal cored wires can bring to your welding operation.


Metal Cored Wire Benefits

Metal cored wires combine the high deposition rates of flux cored wires with the high efficiencies of solid wires to improve productivity. They can be run harder and faster with a lower heat input than both flux cored and solid wires.

Using metal cored wires will reduce pre- and post-weld activities. Due to the flux components, they can weld through mill scale, dirt and debris, and have a greater tolerance of cold steels. 

A premium quality metal-cored wire like KOBE MX-A70C6LF or NIPPON SM-3A runs much cleaner and smoother than solid wire - which means minimal to no spatter, lower fume levels, less wear and tear on tips, liners, drive rollers, etc, leading to savings in other consumable costs as well.

MIG welding with metal cored wires means an easier-to-operate and more forgiving arc, lower number of welding defects, better tolerance against surface contaminations and weld preparation on typical basic and synergic welding machines than welding with solid wires. 

Metal cored wires do cost slightly more on a per kg basis than solid or flux cored wires. However, in almost all applications, labour accounts for approximately 85% of the total cost of the welding work and the significant productivity increase gained by switching to metal-cored wire will out-weigh the increase in the filler metal cost. 

 Faster, more efficient, better quality welding will decrease the largest cost component of your work – Labour.

AWS : A5.36 E71T15-M21A4-CS1

EN ISO : 17632-A T42 4 Z M M 1 H5

Nippon Steel's SM-3A is a copper coated, seamless, Seismic Grade 3 metal cored wire with exceptional arc stability and smooth running.

Very low hydrogen content gives excellent crack resistance.

SM-3A can be used in all positions for single pass welding and multi-layer welding using dip transfer mode or similar.

So using SM-3A gives maximum deposition, speed, low heat input and, with the right welding machine, can switch from horizontal to vertical welding without stopping. 

Big productivity and safety advantage when you don't have to turn a beam or workpiece, or switch to a different wire to continue.

Combine with customized speed process programme on a Lorch MicorMIG welding machine for up to 30% gain in speed.

AWS : A5.18 E70C-6M

ISO : 17632-A: T42 3 M M 3 H5

Seismic Grade 3, ideal for welding medium to thick plate joints with maximum efficiency.

Superbly engineered Japanese quality wire, very low fuming metal cored wires.

MX-A70C6LF has a very high deposition rate, fast travel speed, produces clean, high quality welds with excellent penetration and sidewall fusion.

Very low hydrogen, excellent crack resistance.

Smooth and buttery to weld with, very easy.

AWS : A5.18 E70C-6C/6M

ISO : 17632-A: T42 2 M C/M1 H5

Kobe MX100T is a special, all-positional, metal cored wire for two reasons; it can be run as low as 50 amps and it can be used for welding root passes without the need for ceramic backing.

Better deposition rate, faster, and less filler metal is used than TIG or electrode welding similar work.

This makes it the ideal wire for welding thin sheets of mild steel and root runs; welding at low temperatures means no distortion or burn through.

MX100T can be used for welding root passes without ceramic backing, for example in pipeline construction, which also contributes to significant gains in productivity when compared to the TIG or stick electrode process.